Removables
Cast partials & denture try-ins
Quality, removable dental solutions tailored for comfort, functionality and aesthetics.

3D printing process
Streamline your workflow
Learn how 3D printing transforms dental fabrication,
leading to faster production times and enhanced quality.
3D-printed removable prosthetics
3D printing allows for the creation of dental removables, such as cast partials and denture try-ins, with excellent precision and comfort. Using advanced digital scans and modelling software enhances the accuracy and speed in the design and production process. This technological advancement benefits patients by improving their quality of care, and is great for dental professionals as it allows them to provide more efficient and cost-effective solutions.

Cast partials
3D printing is particularly advantageous for the creation of cast partials, a type of removable dental prosthesis that replaces missing teeth within the arch. The precision of 3D printing ensures a secure fit and optimal functionality, offering a reliable solution for patients with missing teeth.
Denture try-Ins
Denture try-ins, a crucial step in the denture fitting process, can benefit significantly from 3D printing technology. With digital scans and precise design, denture try-ins can be created quickly and adjusted as needed to achieve a perfect fit, enhancing patient comfort and satisfaction.
Fabricating removables with digital workflow

1. Digital scanning
The process of 3D printing removable dental prosthetics begins with the digital scanning of a patient’s mouth. This step eliminates the need for traditional messy impressions. The digital scan creates a highly accurate 3D model of the patient’s teeth and gums, which serves as the foundation for designing the prosthetic device.
2. Digital design
Once the digital scan is complete, dental design software is used to design the removable prosthesis. The software allows for precise customisation, ensuring an optimal fit and function. This digital design can be modified as needed to address specific patient requirements and anatomical considerations.
3. 3D printing
The designed prosthesis is sent to a 3D printer that utilises biocompatible materials suitable for dental applications. Layer by layer, the 3D printer builds the removable prosthetic, ensuring exceptional accuracy and precision. This technology enables the creation of intricate and finely detailed prosthetic devices.
4. Post-processing
After 3D printing is complete, the removable prosthesis may require some post-processing steps, such as polishing and finishing, to achieve a smooth and comfortable surface. Any necessary adjustments or modifications can also be made at this stage.
5. Fitting and evaluation
The removable dental prosthesis is carefully fitted to the patient’s mouth. Dentists and patients can assess the fit, comfort and functionality, making any necessary refinements. The digital design allows for easy modifications if required.
How digital workflow enhances fabrication of removable prosthetics
Precision and accuracy: 3D printing technology ensures a level of precision and accuracy that is difficult to achieve with traditional methods. This results in removable prosthetics that fit comfortably and function effectively.
Patient engagement: Patients can actively participate in the design and evaluation process, offering feedback and gaining a better understanding of their treatment. This increased patient engagement can lead to higher satisfaction and better treatment outcomes.
Reduced waste: Traditional dental prosthetic fabrication often generates waste materials. 3D printing significantly reduces waste, as it only uses the exact amount of material required for the prosthesis.
Customisation: Every patient’s oral anatomy is unique, and 3D printing allows for precise customisation. Dental professionals can tailor removable prosthetics to each patient’s specific needs, resulting in enhanced comfort and functionality.
Speed and efficiency: The digital workflow, from scanning to final production, is generally quicker than traditional techniques. This means reduced wait times for patients and improved efficiency for dental professionals.

Quality, custom-made dental removables
3D printing has opened the way to new possibilities for how we make removable dental prosthetics and achieve patient outcomes and satisfaction. It offers unmatched precision, efficiency and customisation to dental professionals who invest in gaining the digital dentistry skills and knowledge needed to stay at the forefront of this dental innovation. It’s time to explore how this transformative technology can reshape your approach to dental prosthetics and enhance the quality of care.